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Inspection Manual: Federal Equipment Leak Regulations for the Chemical Manufacturing Industry (Integration Document): Document number EPA/ 305/B-96/005 consists of three volumes. 
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305-B-96-005 Vol. 1

Volume I provides inspection procedures for determining compliance for equipment leak regulations promulgated under parts 60, 61, and 63 of the Clean Air Act and parts 264 and 265 of the Resource Conservation and Recovery Act.

305-B-96-005 Vol. 2 Volume II provides a side by side summary of equipment leak provisions, a summary of differences, summary by component, a discussion of regulated equipment and supporting test methods.
305-B-96-005 Vol. 3 Volume III provides the same information for regulations promulgated under parts 60 and 63 for the petroleum industry.
Handbook: Control Techniques for Fugitive VOC Emissions from Chemical Process Facilities. 
This document it not available in electronic format. But, well worth the time to order.

Click here to order a copy.

The handbook provides guidance on control strategies to comply with regulations that apply to chemical process facilities. Three main types of standards are applied to fugitive emissions from chemical process facilities: performance standards, equipment practices, and work practices. Each of these has its place and may need to be applied in parallel to achieve the necessary reductions of fugitive emissions. This handbook outlines the requirements and procedures to apply the strategies. EPA/625/R/R-93/005

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Regulatory Documents

Questions and Answers for Subparts H and I of Part 63

Hazardous Organic NESHAP (HON) Equipment Leak Provisions

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View Document This set of questions and answers is being provided in response to requests for guidance on various provisions in 40 CFR Part 63, subparts H and I. The following questions and answers are based on the final rule as promulgated on April 22, 1994 and as amended on September 20, 1994, October 24, 1994, October 28, 1994, January 27, 1995, April 10, 1995, and December 12, 1995.
Inspection Tool for the Hazardous Organic NESHAP (HON)  
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Vol. 1

Volume I contains descriptions of the background information on emission points and control technologies. These descriptions cover process vents, transfer operations, storage vessels, and wastewater provisions.

Vol. 2   

Volume II contains checklists to assist the inspector during actual inspections.

Pharmaceutical Manufacturing Statutory and Regulatory Summaries
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305-S-97-001 The Regulatory Compliance Summary Matrices for the Pharmaceutical Preparations Sector summarize the specific federal statutory and regulatory requirements for various chemical industry sectors. EPA/305-S-97-001
Petroleum Refinery MACT Standard Guidance.
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305-B-97-010 This manual was developed to assist refineries in determining the applicability of the Petroleum Refineries MACT standards that were promulgated in August 1995. EPA/305-B-97-010  
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Plastics Materials, Synthetic Resins, and Non-vulcanizable Elastomers Manufacturing Statutory and Regulatory Summaries.
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305-S-97-004 The Plastics Materials, Synthetic Resins, and Non-vulcanizable Elastomers Manufacturing Statutory and Regulatory Summaries provides the specific federal statutory and regulatory requirements for various chemical industry sectors. EPA/305-S-97-004
Paints, Varnishes, Lacquers, Enamels, and Allied Products Manufacturing Statutory and Regulatory Summaries.
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 305-S-97-005 The Regulatory Compliance Summary Matrices for Chemical Industry Sectors summarize the specific federal statutory and regulatory requirements for various chemical industry sectors. EPA/305-S-97-005

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Emission Factors
Protocol for Equipment Leak Emission Estimates
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453-95-017 Main Protocol for Equipment Leak Emission Estimates Main Document EPA/453-95-017
453-95-017 Appendices Protocol for Equipment Leak Emission Estimates Appendices EPA/453-95-017
Preferred and Alternative Methods for Estimating Fugitive Emissions from Equipment Leaks
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PART A EIIP Document Series Vol. II, Chapter 4, Part A; Preferred and Alternative Methods for Estimating Fugitive Emissions from Equipment Leaks. 
PART B EIIP Document Series Vol. II, Chapter 4, Part B; Preferred and Alternative Methods for Estimating Fugitive Emissions from Equipment Leaks. 

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LDAR Related Articles

 

Development of Smart LDAR for Fugitive Emissions Control
Author: Jeffrey H. Siegell Date: Nov 2000

Authors Affiliation @ time of writing:

ExxonMobil

Abstract: A cost effective fugitive emission reduction program should focus on the location and repair of the very high leakers in place of monitoring all of the piping components…The new Gas Imaging technology allows greater efficiencies in monitoring large numbers of process piping components... was recently tested on several process units at a refinery and was able to easily identify components that were very high leakers…In order to allow sufficient flexibility and incentive for implementation of Smart LDAR, plants need to be allowed to adopt combinations of leak definition, monitoring frequency and included components that result in the lowest cost while maintaining equivalent or lower emissions compared to the present program requirements.
Key Words: Emissions, Monitoring, Fugitives, Control
Click here to view MS-PowerPoint presentation. 
Click here to view in MS-Word format 

 

Setting Up an LDAR Program - Things to Consider
Author: John Cermenaro Date: 15 Nov 1999

Authors Affiliation @ time of writing:

EC Systems

Abstract: This presentation is intended for people who need to establish or redefine an LDAR program.  The objective is to help them quickly recognize where they have options and alternatives.
Key Words: LDAR Basics, Intro to LDAR, Questions
Click here to preview in .html format 
Click here to view worksheet in .html format 
The nuts and bolts of operating and effectively managing your LDAR 
Author: Frank J. Burgard III Date: 15 Nov 1999

Authors Affiliation @ time of writing:

Fugitive Emissions Coordinator for HOVENSA LLC , St. Croix, USVI

Abstract: “A BLUE PRINT FOR BUILDING A SOLID COMPLIANCE STRUCTURE”  This presentation describes the tools used to construct a “100% compliance” Leak Detection And Repair program for the HOVENSA refinery located in the United States Virgin Islands...a framework of implementing regulations, component sorting and scheduling, manpower analysis, record keeping quality assurance, and reporting quality control. This case study offers information that can be used to establish a compliance structure within any LDAR program.
Key Words: Implementation, scheduling, manpower, record keeping, quality assurance, data integrity, case study
Click here to preview in .html format 
Conducting a LDAR Compliance Inspection 
Author: Jennifer J. Mouton Date: 15 Nov 1999

Authors Affiliation @ time of writing:

Environmental Specialist, Air Quality Division, Louisiana Department of Environmental Quality

Abstract: Louisiana DEQ implements and enforces a number of fugitive emission control programs in accordance with various federal and state statutes and regulations. LDEQ has developed a consolidation plan that allows facilities to streamline there equipment leak programs into a single plan. The program has been in effect since May 1996 with several major sources from across the state participating. Response from industry and inspectors alike have been positive.
Key Words: Consolidation, Equipment Leak, Louisiana Department of Environmental Quality, Compliance, Inspection
Click here to preview in .html format 
Developing A Cost Effective In-House Fugitive Emission Program For HON Compliance. 
Author: Buddy Joyner Date: 17 Dec 1997

Authors Affiliation @ time of writing:

Fugitive Emission Coordinator, Celanese Engineering Resins Inc.

Abstract: This presentation describes the steps taken by a large chemical facility to implement a plant wide LDAR program  to comply with the HON. This  includes several  key ingredients identified  by the author as cost effective ways to develop a successful HON LDAR Program.    
Key Words: Equipment Leak, Compliance, In-house, HON, Tagging, Man power. 
Click here to preview in .PDF format 

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Other
EPA Enforcement Alert : Proper Monitoring Essential to Reducing ‘Fugitive Emissions' Under Leak Detection and Repair Programs. (October 1999)
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HTML version

PDF version

The Enforcement Alert is published periodically by the Office of Regulatory Enforcement to inform and educate the public and regulated community of important environmental enforcement issues, recent trends and significant enforcement actions. Office of Regulatory Enforcement Volume 2, Number 9 EPA 300-N-99-014

Oil Refineries Fail to Report Millions of Pounds of Harmful Emissions.

Prepared for Rep. Henry A. Waxman Minority Staff Special Investigations Division

Committee on Government Reform U.S. House of Representatives November 10, 1999

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PDF version

This report summarizes the findings of an investigation by the minority staff of the House Government Reform Committee into fugitive emissions from oil refineries. The investigation was

requested by Rep. Henry A. Waxman, the ranking member of the Committee on Government Reform.

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